EV Battery Processes
Mixing :
The active materials are mixed by combining the processed metal oxides with a conductive additive and a binder
Coating :
This mixture is called a slurry which is then coated onto metal foil sheets, typically aluminum or copper
Pressing :
To press the coated electrode materials. Pressing removes excess solvents and improves the density, adhesion
Slitting :
The machine uses sharp blades or rotary cutters to slice the sheet into narrower strips or ribbons of the desired width
Notching :
Notching refers to the creation of grooves or notches to increase surface area in the battery’s electrodes
Vacuum Drying :
Vacuum drying is employed to remove moisture from these components and the assembled battery cells
Stacking :
The cathode and anode foils are stacked together with a separator material in between to create a jelly roll-like structure
Tab welding :
Connecting the electrode tabs to the current collectors, which are typically made of copper or aluminum foils
Packaging :
The purpose of packaging is to place Jelly roll into formed pouch, fill with electrolyte and seal
Pre-Charging :
It is the initial charging process performed on a newly assembled battery pack.
Degassing :
It is a critical step that helps remove any excess or volatile gases that may have accumulated within the battery cells.
Aging :
It is a controlled procedure where the battery cells are subjected to specific conditions to simulate their performance over time
Inspection :
In inspection the battery cells undergo final testing to ensure they meet the required performance and quality standards